File:MATLABIndividualsChartForPairedIndividualsAndMRChart.png

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Description
English: A en:MATLAB-generated en:Shewhart individuals control chart for a process that experienced a 1.5σ drift starting with the 63rd unit produced. This chart is paired with an MR chart.
Date
Source Own work
Author DanielPenfield

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Source code[edit]

en:Perl[edit]

#!/usr/bin/perl -w

#
# randomly generate process observations that simulate a
# normally-distributed process in the state of statistical control
# (i_setup.csv) and simulate the same process experiencing a drift of
# magnitude $drift starting two hours into the $shift shift
# (i_monitoring.csv)
#

use strict;
use Math::Random;

my %shiftSchedule = (
    "first" =>  { "start" =>  6.00, "end" => 14.00 },
    "second" => { "start" => 14.00, "end" => 22.00 },
    "third" =>  { "start" => 22.00, "end" =>  6.00 }
);
my $shift = "third";         # shift to monitor
my $inspectionRate = 1 / 2;  # every 1/2 hour
my $drift = 1.5;             # drift to simulate
my $m = 25;                  # samples in control chart setup
my $target = 100.0;          # quality characteristic target

my $i;
my $observation;
my $setupM = $m;

#
# simulate control chart setup
#
open(SETUPCSV, ">i_setup.csv") || die "! can't open \"i_setup.csv\" ($!)\n";
for ($i = 1; $i <= $m; $i++) {
    $observation = $target + random_normal();
    print SETUPCSV $observation . "\r\n";
}
close(SETUPCSV);

#
# simulate control chart monitoring
#
open(MONITORINGCSV, ">i_monitoring.csv") || die "! can't open \"i_monitoring.csv\" ($!)\n";

if ($m < 0) {
    $m += 24;
}
$m /= $inspectionRate;
for ($i = 1; $i <= $m; $i++) {
    $observation = $target + random_normal();
    if ($i >= (0.25 * $m)) {
        if ($i < (0.75 * $m)) {
            $observation += ($drift / (0.5 * $m)) * ($i - (0.25 * $m));
        } else {
            $observation += $drift;
        }
    }
    printf MONITORINGCSV "U%d,%7.3f\r\n", 2 * $setupM + $i, $observation;
}
close(MONITORINGCSV);

en:MATLAB[edit]

%
% display a individuals mean control chart in MATLAB
%
clear

%
% Phase I
%
% compute the control chart center line and control limits based on a
% process that is simulated to be in a state of statistical control
%
setupobservations = csvread('i_setup.csv');
setupstats = controlchart(setupobservations, ...
						  'charttype', 'i', ...
						  'width', 2);

%
% Phase II
%
% read in the process observations representing the monitoring phase
%
observations = importdata('i_monitoring.csv');

%
% first column is the time of the observation (24 hour clock)
%
halfhourlylabel = observations.rowheaders;

%
% second column consists of the observations (counts of
% nonconformances per rational subgroup)
%
monitoringobservations = observations.data;

%
% just display labels on the "on the hour" ticks
%
emptylabel = cell(size(monitoringobservations,1) - size(halfhourlylabel,1), 1);
emptylabel(:) = {''};
hourlylabel = vertcat(halfhourlylabel(10:10:end), emptylabel);

%
% plot the control chart for the monitoring phase observations
%
monitoringstats = controlchart(monitoringobservations, ...
							   'charttype', 'i', ...
							   'label', halfhourlylabel.', ...
							   'mean', setupstats.mu, ...
							   'sigma', setupstats.sigma, ... % despite the name this appears to be a moving range
							   'width', 2);
title('Individuals chart for quality characteristic XXX')
xlabel('Unit')
ylabel('Value (units)')
%
% the labels supplied to controlchart() only appear when the user
% selects a plotted point with her mouse--we have to explicitly
% set labels in the X axis if we want them
%
set(gca,'XTickLabel', hourlylabel)

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Date/TimeThumbnailDimensionsUserComment
current14:05, 22 June 2013Thumbnail for version as of 14:05, 22 June 2013560 × 420 (4 KB)DanielPenfield (talk | contribs)User created page with UploadWizard

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